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Gear selection indication

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Gear selection indication

TRANSMISSION SYSTEMS
Gear-shifting applications

Context

Electronic control systems offer major benefi ts in driving comfort, assistance, safety and fuel economy. For this, they require input information, creating a need for sensors.

In today's automatic transmissions (AT) and recent automated manual (AMT) and dual clutch (DCT) transmissions, the driver selects the desired driving mode via a gear selection lever or other control device. A number of electronic control systems need to know the position of the gearshift lever (P, R, N, D, L) to implement advanced driving functions such as:

  • Gear changing
  • Keyless start
  • Start lock
  • Hill-holding
  • Automatic parking break release
  • Gear indication
  • Reverse light control

Sensing of gearshift lever positions can be done in various ways, for instance using a number of binary-output Hall position switches and a specially encoded magnet. Another possibility is to use an analog-output position sensor requiring no encoded target. This solution offers greater flexibility as it can be reprogrammed for adaptation to new gear-shift confi gurations.

Electricfil masters all the leading sensor technologies to bring you the right sensing solution for your every need.

Function needs

To implement a number of driver assistance, safety and optimization functions, electronic control units need to know the position of the gearshift lever (P, R, N, D or L). This information is provided by transmission range sensors (TRS) or switches.

Sensors needs

The sensors that provide this information must offer:

  • High accuracy
  • Small size
  • Fast response
  • Easy integration
  • High reliability
  • Diagnostic capabilities

Depending on where they are installed, they must also withstand severe environmental conditions:

  • High temperatures
  • Rapid temperature fluctuations
  • Electromagnetic disturbances
  • Vibrations
  • Corrosive liquids

 

Electricfil solutions

Electricfil Automotive masters all leading sensor technologies to produce optimum sensing solutions for every need. The solution path is based on more than 25 years of experience in the field.

  • Analysis of customer needs to select the most suitable sensor type from our proven core technologies (LVDT, Hall, Eddy-Current, GMR, AMR, VR, etc.)

  • Determination of degree of integration (single sensor, sensor cluster or mechatronic module)

  • Circuit design and ASIC development if required

  • Selection of electronic components and assembly technology (e.g. surface mounted devices, discrete components)

  • Package design, including the selection of materials (PA, PPS, PBT, etc.), assembly process (laser, thermal or vibration welding), potting, overmolding and encapsulation techniques, sizing, etc.

  • Selection of interconnections (leadframe, fl ex foil, cable harness, etc.)

  • Magnetic circuit design (magnet materials, pole piece dimensions, etc.)

  • FMEA, reliability studies, computer simulations, prototyping, initial samples, etc.

 

Electricfil sensing solutions for gear selection indication

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